Our process
Because we produce specialised foams for a wide range of markets, we can propose novel concepts and cutting-edge innovations — and we test them to validate your product and guarantee production efficiency.
We adapt to every industry and need
Four stages that turn a technical requirement into a validated, industrially reproducible foam solution.
Idea
We analyse each case individually to develop a value proposition that fits the requirements of your project.
Our technical team weighs aspects such as location, purpose and final price of the product to offer the best performance for each use and optimise manufacturing processes.
Project
We deliver a fully realised project including all product specifications, from concept to actual delivery, together with its technical data sheet.
Laboratory analysis
We have our own laboratories where we analyse the technical characteristics of the foams and their materials, in order to suggest enhancements and guarantee compliance with the regulations of each market.
Proximity production
Through our subsidiaries we manufacture globally and supply our customers with the same product anywhere in the world.
We operate within a standardisation system that allows us to achieve production excellence and maintain the same quality across all our factories.
Seals and certifications
Working with Zahonero also means working with a reliable partner: we take part in international frameworks that ensure social and environmental sustainability — Sustainable Development Goals (SDG), Higg Index and Ecochain.
At product level, we guarantee the quality, properties and content of our materials with international certifications such as RCS and GRS for recycled and zero-waste foams, and USDA for bio-based foams.
Start a technical project with us
Tell us about your application and our technical team will define the right technology, material and validation plan.